Polaris snowmobile stator removal. 6: Transporting the POLARIS XPEDITION; Specifications.
How do you test the stator? Dec 19, 2020 · We are tearing into the charging / spark system on the Polaris Ranger. Discard sealing washers. Feb 22, 2018 · Make sure you always have the right tools on hand to do the job properly – when you’re removing a stator, be sure to use the correct rotor puller! We like the ones from DSS . 129. In many cases, this will mean that the ignition won’t start, the lights don’t turn on, and even the battery may not charge. Park the snowmobile on a flat, level surface, and remove the key. Jan 12, 2003 · 1. But how do you remove the stator? Magneto Flywheel Puller, Stator Removal Tool for Polaris ATV 50cc 70 cc 90cc Scrambler Predator Outlaw 50, 90cc Scrambler Sportsman Outlaw 90, Can am DS 70 90 90X 4. May 17, 2007 · 2001 summit 600 2006 M5 1998 rmk 700 2002 mxz 380 1999 bravo 250 x 2 1987 safari 440 1979 yamaha enticer 340lc Dec 10, 2009 · Remove the recoil and everything under it. The coils are mounted on a plate, and that assembly is called the stator. Jan 12, 2005 · 2004 Polaris Trail RMK 136 1997 Ski Doo Summit 500 2000 Arctic Cat ZL550 ESR (in NY) 2000 Arctic Cat 440 Panther (sold) 1980 Arctic Cat Jag 3000 F/C (in NY) Check the stator. I can test it in the garage but all of the snow we had melted yesterday May 4, 2008 · Specific Snowmobile Forums. Manual says look for signs of overheating on the stator; brown or blue coloration. This is a 96 case with 95 block and 97 heads and a crank made from parts. 5. If you buy a flywheel puller, get a stout one, Polaris flywheels are notorious for being stubborn to take off. Mar 21, 2009 · Specific Snowmobile Forums. com/playlist?list=PLScle-ityuXpDrqkFavrcKr1-V9uYnp--#Polaris #Indy #XLT Jul 30, 2024 · Always wear safety glasses and nitrile gloves when servicing your Polaris snowmobile. Set the selector dial to measure AC Voltage. 2. Also some coils from Ski- Doo that used Nippondenso CDI’s may work, or see part number below. Manufacturer’s suggested retail price (MSRP) subject to change. Remove the pulse line from the engine. Ski-Doo Snowmobiles Jan 15, 2012 · 2001 Mountain Cat 800 144' 2'' V-force reeds, Fly Risers/Bars, Boss Seat, MBRP can, ACT shocks with Resi. i think its the stator. As always, check for good grounds or bad wiring as well. com FREE DELIVERY possible on eligible purchases RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. 2 ohm (Polaris spec is 27 ohm), Red/white to Green/Red - 412 ohm (Polaris spec is 442ohm). But I did finally get the flywheel and stator out. Jan 15, 2017 · Checked the stator continuity per the data shown online, and it was pretty close. Feb 26, 2010 · 96 posts · Joined 2009. After you wipe all the grease off the bearing (careful, there's sharp edges here and there) check the bearing. Polaris Engineered™ service parts deliver unmatched performance and fit for your vehicle. Here is a recap of my current measurements: Old Stator (On the Machine - Outside Cold) Red/Blu at 153 on a range of 150-190 W/G 5. red to green 20 ohms trigger coil . exciter coil. Its def a bit more brown than I remember the stator from my 03 600HO and 08 800HO. remove the stator plate and disconnet wiring 5. Just line them up). Unplugged hot grips, thumb warmer, hood, LED lights, just about anything that is unneeded for spark to rule out anything grounding out. Mar 3, 2009 · Polaris Snowmobiles. 4 POLARIS XPEDITION ADV 5 Premium; 8. yellow to yellow chassis 0. )repeat step one tighten then rapp until stator or shive is free. they run alot better with the efi stator way more powerful spark. The book shows a flywheel holder to keep the flywheel from turning (it looks like a vice grip with a chain on it). When you takes the bowls off, you will gain access to the main jets ( if the sled has sit for awhile, they may be clogged), the pilot jets ( if has set for awhile, they WILL BE clogged), the the fuel inlet needle and jet. 3. 70. or did they put a stator from an efi in it. What is the blue wire for on a stator? The blue wire on a stator is typically responsible for providing power to the CDI box. Polaris Aftermarket Stator with Pickup Coils for Various 2016-2019 600 & 800 Model Snowmobiles Part #: SM-01369 OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. remove the recoil 2. The VIN can be found on a sticker and also is etched into the tunnel. crank position sensor # 1. Aug 13, 2014 · Stator is the same the connector and length of wires coming out of the stator are different as Murph pointed to. The next step is pretty much the same whether you saw no spark or a weak spark. Remove the retaining spring on the exit end of the pipe that holds the pipe to the snowmobile frame. /dk. Remove the right side panel by turning the three quarter-turn May 1, 2011 · Erick, the RXL has 3 coils on the stator. For instance a stator that is supposed to measure 450 ohms the manual may give you a range of 380 to 500 or so depending on the temperature of the stator. I won't garauntee the same results for anyone else, but this was our last resort and I would assume it would have been yours as well. wh. Oct 27, 2015 · I thought I missed disconnecting something when I was trying to pull it out. if you go with to long of bolts you can ruin the stator plate. Starting Line Products sells a pretty robust puller, it may be worth the investment. I re-connected it and the kill switch was good. Be very careful not to nick or bang the stator around. Now I am trying to get the starter pulley off that is held on by a larger center bolt and is surrounded by 3 smaller bolts. No spark. Oct 14, 2019 · I was able to shift the motor forward enough to remove stator cover. Aug 11, 2023 · $500 jetski project 1994 Polaris SLT fuji 750 removing flywheel, flywheel housing and stator. I also tried to heat the flywheel a little, but did not want to get carried away and melt that stator, or weaken the magnets on the flywheel. Feb 16, 2008 · The compression is OK for a sled with that age. Jan 3, 2020 · Buy Polaris Snowmobile Stator, Genuine OEM Part 3083991, Qty 1: Stators - Amazon. Remove the waterbox from the hull. #8 · Mar 1, 2010. 5" Track, 22x40 gearing, Aaen exhaust, Student Driver pivot riser package) one in and still no spark. Un hook battery and the wires going to starter and the ground, drain coolant, remove hoses, on top between eng and trans their is 4 bolts remove them and also 2 nuts, under their are 2 nuts remove then. I was able to disconnect this wire on a 1995 polaris and that over-ruled the key\kill switch. Dec 5, 2007 · Try replacing the non-sparking spark plug with a new spark plug. Jump to Latest 6K views 4 replies 3 participants last post by seanathin48 Jan 6, 2010 Feb 23, 2011 · was it by chance an efi sled at one time or is it now. I had a less expensive one and it bent trying to remove a flywheel off of a Polaris engine. com: Polaris Snowmobile Stator, Genuine OEM Part 3083991, Qty 1 : Automotive Jan 21, 2006 · g) Remove the two screws holding the stator plate (not the 2 screws holding on the stator) in place (you don't need to un-plug it, just pull the rubber grommet toward the stator to give more room. Polaris Sportsman 500 Stator Removal RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. Aug 6, 2024 · To remove and install the battery on your 2023+ ProStar S4 TITAN Adventure, follow these steps: 1. Tunnel VIN (lower right side of RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. While holding the engine at a specified RPM, separately measure the voltage across each ’leg’ of the stator by connecting the meter leads to the wires leading from the RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. 14. Manual calls for . to remove stator you have to pull the flywheel then just remove the 3 retaining screws. Oct 20, 2011 · Testing a stator…I was reminded of a piece of info that I was going to post at one time but forgot to. com: Polaris Snowmobile Stator, Genuine OEM Part 4013413, Qty 1 : Automotive Mar 29, 2010 · I just want to make sure I put the stator in right so I don't punch holes in the pistons. I use allen head grade 12. Dec 21, 2010 · If you trace those yellow wires back you might find a place to check the output of the stator. It carries the electrical charge generated by the stator to ensure proper ignition timing and engine performance. grn. Apply the puller. 5 POLARIS XPEDITION ADV 5 Ultimate; 8. Remove water trap/drain plug (15) and single screw (16) starter jet (22). Keeping the crank from turing as you tighten the puller is hard when the engine is on the bench. Come join the discussion about performance, racing, troubleshooting, trails, maintenance, riding tips, modifications, classifieds, gear, and more! Jul 11, 2001 · I have sprayed pb blaster in there to try and help, but still no luck. 190 ohms. AC's are prone to stator problems, there are some pretty good threads on there on some preventive fixes too 2017 SKS 800, 2007 Dragon RMK 700 155", 2008 RMK 600 155", 95 Prowler 550 2-up, Really OLD AC Cheetah Dec 5, 2012 · The stator requires removal of the recoil starter and flywheel to get to the stator plate. We specialize in producing affordable and reliable replacement electrical parts and components for any kind of ATV, Snowmobiles, Motorcycles, and more, for manufacturers like Arctic Cat, Polaris, Can-Am, Honda, Kawasaki, Yamaha, Suzuki, and more. Feb 4, 2021 · My 1995 Polaris Indy 600 XLT series playlist:https://youtube. Ski-Doo Stator Removal On Mxz 2002 700. You can measure the ohms and possibly see a bad stator but you can also get "good" readings within spec and still have a bad stator because it is shorting out internally. Oct 13, 2009 · A forum community dedicated to snowmobile owners and enthusiasts. h) Remove the gasket that was behind the Stator. I tried to order the kit just now, from polarispartshouse, but that failed completely. A cheap one will break and can damage the stator under the flywheel. The only numbers on the motor looks like a serial number 8841. Step 4 Exhaust Removal 4. next, one probe to the brown terminal, other to the black/red Jan 27, 2010 · Have my engine out on my 16 to redo the top end and this is how i found my mag connector when i went to pull it apart to lift motor. Looking for advice! Jan 17, 2013 · As per/usual I left out 1 or 2 things and mispoke once accidently saying rectifier instead of regulator. I believe the 2011/12 stators had longer leadswhich is good but the connectors are different between the years. (RM01007) --- Nous Remove the spare key and store it in a safe place. There is no test for the CDI. I took a couple pics of the stator. Check out the BEST complete engine rebuild as well: Jan 17, 2010 · Before snapping the bolt, I did apply some heat with a propane flame, banged around a little, even sprayed some remover. Aug 8, 2019 · Polaris flywheels have been known to be a royal pain to get off. 15 Brand New Stator (Inside Warm) Brand new, genuine Polaris Snowmobile Belt Removal Tool. It's the best money you can spend. To remove and install the battery on your model year 2022 and newer INDY XC, INDY XCR or INDY Adventure, follow these steps: 1. 2 (Below) Remove the 13mm bolt from the rear of the exhaust at the bracket. 3 - 6 Brn/Y . 25" Jan 29, 2019 · Buy Stator Assembly For 2009 Polaris 800 Dragon SP Snowmobile: Stators - Amazon. 4 on a range of . Nov 18, 2006 · Here are a couple of videos that show how to test a stator and how to remove and reinstall: Stator testing out of a sled YouTube - Stator Testing a 2 Stroke Stator Off-Road: Stamped on the frame or left rear wheel well. Where it is? The stator is located under the flywheel, usually on the pull starter side of the engine. remove the flywheel - this could be difficult - you will need a puller of some sort, or have your dealer do it 4. You really need to take the float bowls off the carbs to get the job done correctly. Use a #1 Phillips, adjust “Delay” dial clockwise to decrease the amount of time the relay is active. I pulled the flywheel to get to the stator but having some trouble getting the stator mount screws loose (don't want to strip out if Stator proves to be OK). 72 ohms white to red/wh. Once the flywheel is off there should be like 3 allen bolts holding the stator on, and of course you have to disconnect the wires and stuff but thats pretty straight forward. Just take your time). com swear by Stator Corp. Park your snowmobile on a flat, level surface. I just went through this with my 50hp outboard this summer so its the same deal. Nov 24, 2012 · CDI harness: White/yellow to Black - 194 ohm (Polaris spec is 213ohm), Blue/Red to Brown - 25. Feb 9, 2015 · 1994 Polaris 440 1997 Polaris INDY EFI 500 1999 Indy 500 XC 2006 Polaris Fusion 600HO 2006 FST PROJECT 2007 FST IQ 2008 FST IQ LX 3 Polaris MSX 140HO, 1999 Polaris SLX, 2001 Polaris Virage TXi 2002 PolarisVirage TXi, 1999 X-45, 1997 SL1050 Aug 19, 2009 · Sometimes you get weak spark and sometimes you get a missing condition a couple of seconds after you push the throttle. This is a factory original equipment item, not aftermarket. but most of you will get the jist of it. Remove the two battery cover fasteners (2). Oct 20, 2020 · If you have removed the flywheel and the backer plate for the stator as well as the cover of the PTO seal (if there was one) Put both ends of the crank itself on 2x4's to suspend it, put 4 bolts back in the bottom of case in corners. Remove the exhaust pipe out and away from the snowmobile. 4 ohms 5) WHITE/RED to WHITE 190 ohms 6) WHITE/GREEN to GREEN 190 ohms 7) BROWN /WHITE to GROUND 0 ohms Feb 24, 2012 · Ohm'd stator, out of spec. Arctic Cat Snowmobiles Stator Repair. This is what can happen when you don’t use the right tools: Jan 21, 2012 · 2000 Polaris XCSP Edge 600 (1. Polaris 700 Fusion 2006 Snowmobile Pdf User Manuals. This is a step-by-step guide that highlights the important actions to do for a Dec 9, 2007 · This is exactly how an Arctic Cat tech would check your machine in a no spark condition. Like. Dealers have been known to be mistaken. A stator isn't cheap but i don't want to risk it, maybe I could clean stator and flywheel up. If not unplug the yellow wire plug and check coming out the the engine. swapped in another ignition regulator. Sorry for the low volume. I have good spark when the engine is cold and the snowmobile turns over and fires. If you notice it making grinding noises or if its getting louder than usual, then replacing your snowmobile stator might be necessary. Replaced. 2 POLARIS XPEDITION ADV Ultimate; 8. Page 92 Fuel Systems Assembly Install the main jet (20), pilot jet (21), and starter jet (22). Nov 9, 2008 · you can test the stator coils with a multimeter and you can test the ignition coils . 63 +/- . Nov 15, 2010 · hello,, i just replaced the starter on my 03 polaris 6oo classic a bit challengeing , remove the exhaust , so you can see the starter better there are four bolts holding it on the bracket, three you can see , one under the starter , you can see it with a mirror only its a 6 m/m allen head , what i did was, disconnect the battery first , behind the clutch are two 9/16 bolts if you can reach Oct 13, 2009 · A forum community dedicated to snowmobile owners and enthusiasts. Set a multimeter to ohms reading and use it to test the three tabs of the stator. for the 7/16 & 14 MM. NOTE: Record your snowmobile’s ID numbers and key number in the spaces provided. Also made a spiral pin driver for the front transfer axel pin. The 2013 has about 17. There is no 100% sure easy way to test the stator. If both keys are lost, the ignition switch must be replaced. I am looking for a way to increase the audio. Any suggestions would be helpful. This time our electrical engineer covers the details of our Polaris stator installation. 500/600 (Carbureted) Recoil/Stator Installation Offroad Vehicle Mar 12, 2009 · About the only specialized tools you will need is a flywheel puller and a good torque wrench If you do the work, get a manual. I am building a sled based on a 98 600 liberty. Had a broken stator plate where the mounting screws are causing the timing to advance. Nov 28, 2003 · There are a couple of ways to test. You will need a flywheel puller or a standard puller works fine, i think its called a harmonic balance puller, those work good too. com FREE DELIVERY possible on eligible purchases Amazon. 20 ohms. So I need to test the stator coils. just pull out the stator , bend out to expose the wires, remove a little bit of cover/wraper View online or download Polaris 2007 Dragon RMK Service Manual Recoil/Stator Removal. I am assuming the stator is bad. orange to orange system 0. I am putting this out there just to help guys get a better idea of how to check their AC voltage. Polaris flywheels are sometimes REALLY hard to get off. 13 OHMS 2) GREEN/RED to GREEN/YELLOW 15 OHMS 3) GREEN/RED to BROWN/WHITE 30 ohms 4) BLUE/YELLOW to BLUE/YELLOW 2. Do this test before being concerned about the stator. the flywheel is keyed to the crank shaft, the stator plate there should be a line on the crank case and there should be a line on the stator plate. Sep 30, 2010 · first thing you need is a quality electrical multi meter. 5 k EXAMPLE: 01-143-16 / External Ignition Coil – Yamaha Snowmobile (085-2) Twin cylinders Coils: 77~90’s Yamaha Exciter, Phazer, Enticer VMAX or Polaris TX/TXL/TXC Siamese type coils. remove the starter pulley (the thing the recoil engages) 3. Here is our latest video showing how to install our RM01007 heavy-duty stator. The puller needs to be nice and straight. be sure to mark position of stator before removing. black/red to green 248 ohms pulser coil . We mainly heated up the crank and let it cool for a little bit hit it with a hammer and pulled it with the puller. I am installing the stator and trying to follow the manual to static time it. Any Ideas Join the Nation! http://www. Come join the discussion about performance, racing, troubleshooting, trails, maintenance, riding tips, modifications, classifieds, gear, and more! Jan 9, 2008 · 1992 Ski Doo Mach 1 (SC-10/2 suspended) March '07 SF. Come join the discussion about performance, racing, troubleshooting, trails, maintenance, riding tips, modifications, classifieds, gear, and more! Feb 23, 2008 · 1995 Polaris Xlt 600 Crank Removal Jump to Latest 10K views 6 replies 4 participants last post by Dave600 Feb 27, 2008 Jan 18, 2011 · So Ive been trying to get the last of the gremlins out of my xlt and need the #'s and wire combo's to test the ignition side of the stator if it makes a difference it's a 96 sp Thanks 96 xlt 600:thumbsup: Jan 14, 2013 · also be sure the bolts only stick about 3/8" past the puller, the fly wheel only is about a 1/4" thick. Mar 13, 2011 · Remove the 6 bolt, gear, and basket. 22. 5 ohms on the low side and 257 ohms on the high side. Aug 14, 2015 · this is the ohm test for the complete stator. You unplug the 4-prong connector coming from the stator containing the 2 yellow wires. LBs. If Im not mistaken, there is no way to test the CDI. To remove and install the battery on your 2018-2023 800 TITAN Adventure, follow these steps: 1. Now locate the 1 1/2” long bolt from the tool kit and thread it into the open hole. To answer the timing question, there are alignment marks on the case and the stator that set ignition time. 8 on a range of 5. Polaris Recalls Some Model Year 2021-2024 MATRYX, 2015-2024 AXYS and 2013-2014 P Oct 20, 2011 · This pertains more to the 1990’s Cat stators and a little less to the newer style stators. Dec 22, 2017 · To check the bearing, pull the belt, pull the secondary off, making sure to account for all the shims on the bolt and on the back of the clutch. Jan 31, 2008 · Any tips or advice to watch out for in removing and reinstalling. Depending on which engine, the lighting part of the stator may or may not be replacable. com UTV News, Tech, and Giveaways! Jan 22, 2024 · For specifics on cleaning your snowmobile's air intake, listen to the "Get the Snow Out" episode of the Polaris Podcast. Top Contributors this Month Always wear safety glasses and nitrile gloves when servicing your Polaris snowmobile. just a thought. I do an A/C test. Flywheel removal. Jul 21, 2020 · We’re on a mission to make the most complex and critical parts of your motorcycle, ATV/off-road machine, snowmobile, or watercraft the easiest and most stress-free components to maintain. Before polishing, clean your snowmobile using the steps mentioned above. if it is then i add a regulator and get a voltage regulator for an efi/rxl so you dont cook the one on it now. Make sure you line them up when replacing. No spark swapped in another CDI. and i 3. 4. more of a reference at this point, but worth a try. When it starts it idles just fine and until I give it a little throttle then it dies once warmed up it looses spark again and will not start. Welded a driver pin to a 3' long 1/2" diameter rod. So I’m guessing it’s bad. Never have tore down an XLT engine before, concerned about how much heat can be applied while being so close to stator wires, and I do not want to bang too hard onto flywheel/crank. I live in sweden and we have those three special letters (A with one dot over, A with two dots and O with two dots). Lift the seat latch and remove the seat. crank position sensor # 2 190 ohm's. I keep getting messages where guys say the AC votlage side of their stator is bad when it isn't. Is it possible to take the stator, and CDI from the 2001, and use it on the 98 motor? Thanks much for any help. you also don't want to change the temper in the flywheel and magnets. Electronics Not Working Due to Failed Voltage Regulator – Polaris Snowmobile and Ranger. Jump to Latest Follow 13K views Nov 19, 2008 · I checked and sure enough, no spark in all 3 coils. Maybe that's close enough? Not sure. The charging system is totally isolated, right from the stator, because it's rectified to DC to smooth power for the ECU. if that doesnt work out timing wise, you will need to get out the dial indicator to properly set the timing. Dec 16, 2007 · get something to hold your primary clutch from rotating and a big breaker bar i had to use about a 3 footer or so, and pop the flywheel off, next you will have to disconnect the two triangular connectors and the one white plastic connector, remove the 3 bolts that hold stator plate on case and remove stator completely but dont forget to check Feb 6, 2013 · A little off topic but. Then remove the speedometer cable. Stator supplies extra energy to the battery and the ignition system. ) 2. 25 predator, Pro X skid w/ 136 tracks usa ext. Begin by disconnecting the passenger seat accessory plug on the left side of the sled. IF you remove the plugs as below, make sure you used the kill switch or ground the plugs to make sure you don;t have high voltage arcing. Remove the cover (3). and repeat the measuring, see if the bolts stretched beyond usable specs. If this is to be true, you will need a flywheel puller, plus some additional bolts to remove the stator, remember where the timing mark is in relation to the stator plate. sxsnation. Park the snowmobile on a flat, level surface and remove the key. Jump to Latest 4K views 4 replies Nov 9, 2006 · A forum community dedicated to snowmobile owners and enthusiasts. Not sure if I should try it or not. Dec 7, 2017 · We're on a roll! Another installation video. 5" of lead from where it leaves the recoil housing to the connector end for the stator. I had to custom fab the fly wheel pull threaded rob (shorted to 2" total length). heat-impact and sometimes heat- impact again. No spark swapped coil pack with a known good coil. If the stator becomes faulty, it will give symptoms that are similar to that of a faulty CDI box. Remove and inspect the main jet (20), pilot jet (21), and 10. 4 (Below) Remove the carbs form the hull. I realised recently that it needs the ducati stator, and cdi. However, I can't wrench on any of the bolts without the entire starter pulley moving around. I'm getting a new regulator / rectifier from Polaris this morning and will try it out. Ignition. Get out the electric heat gun and heat the flywheel hub nearest the center. Don't want a repeat occurance. Only use water and mild soap to clean your vehicle. I even snapped off one of the puller studs that you thread in to the flywheel to pull on. MSRP also excludes destination and handling fees, tax, title, license and registration. Apr 16, 2021 · Heres our kinda step by step tutorial on how to replace a stator and voltage regulator on your Polaris Sportsman! Check out our Merch - TXMDORIGINAL. white to white/red 96 ohms igntion coil primary . Drill 2 small 1/8" holes in the old seal and use a pick or awl to pop it out. Remove the pull starter assembly, and the flywheel will be under there. Or find the fuse. 8 out of 5 stars 20 via YouTube Capture Aug 1, 2013 · TEST 3: Measure AC Voltage Output of Each Stator Leg at Charging RPM 1. Jul 10, 2018 · Polaris Electric Reverse Control equipped models: Remove one of the three belt tensioner adjuster bolts. On some EFI sleds you have 3 yellow wires and one non yellow (ground) wire. com: Stator Assembly For 2009 Polaris 800 Dragon SP Snowmobile : Automotive Sep 12, 2012 · 3) Using pliers, carefully remove the two springs that hold the exhaust pipe to the exhaust manifold. 3 (Below) Remove the pipe and manifold Dec 11, 2006 · I have replaced just the seal with no problems. Are you talking about the flywheel. It’s pretty easy. unplug it. Turn the engine OFF. Hestish New Universal Flywheel Puller Snowmobile For Polaris Ski Doo Kawasaki. 6 POLARIS XPEDITION ADV 5 Dec 26, 2017 · This new stator is out of range just as much as the old one based on what I can see. I believe there are timing marks on the stator and the case. Everyone knows when they look at their stator ohm specs that they give a range. Jan 1, 2010 · As joshsdaddy2006 said, warm the flywheel around the crankshaft not red hot, you don't want to burn the stator and /or wires. Jan 17, 2010 · Still no spark. Nov 8, 2006 · The guys over at Acticchat. yellow to yellow lighting 0. to dk. 5: Towing the POLARIS XPEDITION; 7. Discover Polaris Snowmobiles Rentals & Membership Rentals & Membership; Snow Adventures. on the mag side of the harness, connect one meter probe to the white/green wire terminal and the other to the white/red. When the voltage regulator goes bad on your Polaris snowmobile or Ranger, the electronics may not work. Nov 9, 2005 · ZRT Stator removal help Jump to Latest 1K views 5 replies 4 participants last post by powder_special_900 Nov 15, 2005 Sep 22, 2014 · I am nearing the end of my 95 Polaris XLT motor build. 12 to . 12 ohms. With it upside down and held by the shaft, tap on bolt heads and top of case will drop off! Mar 11, 2014 · Polaris Snowmobiles. 1. the efi stators put out alot more than the carb ones. May 17, 2005 · Nope, the stator coils looked good so we threw it right back into the motor. General Snowmobiling Discussions Ski-Doo Polaris. Start the top edge first so the outside lip fits toward the groove and with both thumbs push the seal as far as you can and finish the rest of the install with a 1 Jan 4, 2013 · Replacing the stator is a pretty standard procedure regardless of the sled make or model, so you should be able to find plenty of info on replacing the stator in a snowmobile. 9 bolts for Polaris flywheels. Be sure it has something soft to land on when it pops off. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. Dec 29, 2010 · the book says that if the stator is not within specs to remove stator and recheck the resistances; look for pinched or bare wire harness or replace stator. Snowmobile: The right side tunnel between the certification label and emissions certification label. com/playlist?list=PLScle-ityuXpDrqkFavrcKr1-V9uYnp--#Polaris #Indy #XLT Oct 26, 2007 · I would try a new bolt, measure free length, torque it to 50 LBs. no cheap chit. Alternatively, adjust the “Delay” dial counter clockwise to increase the amount of time the relay is active. -- fyi. Next fill the inside of the new seal with low temp grease and lightly coat the outside lip with RTV silicone. COM Than 7. Tighten up the center bolt on the puller to put good tension on everything. 2 out of 5 stars Stator Removal Tool for Polaris ATV 50cc 70 cc 90cc Scrambler Oct 21, 2010 · Hi, I've got a 1979 Polaris TX 340 with what I'm told is an older Colt 340SS motor. spec is 203 ohms. Jul 12, 2017 · Remove breather from engine Remove screw securing the camshaft position sensor (CAPS) then move the sensor aside (on middle of valve cover) Remove screw securing the front RH engine support to engine rubber mount. I have no idea what motor it is, but I believe it is a 340, as it has 62mm dia pistons (twin). 1-. Do not screw the bolts in too far, you'll hit the stator, get a flywheel puller which sits flush against the flywheel to prevent the bolts from twisting /breaking, HPE has an excellant one Part Number# 725-001. Was able to pull the flywheel with the motor still in the unit. Jan 9, 2013 · I am trying to replace the stator on my 1997 Ski Doo Formula 500. Aug 27, 2006 · Snowmobile Forums. Feb 25, 2010 · Test the wires coming from the stator (+/-15% @ 20*C) w/sled cold, then re-test when warm: 2007 600 cfi & 700 1) YELLOW to YELLOW 0. Ignition, charging, and lighting. ----- Dec 21, 2008 · Swap 98 stator, and CDI for 2001 stator, and CDI Hey all. RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. If there is no damage, the next thing I would do is remove the motor and split the bottom case and examine the crank and bearings(To do this the clutch, stator, flywheel will have to be removed. Pull the exhaust, pull the starter off, remove the flywheel cup, remove the flywheel and the stator is underneath the flywheel. Showed it to the Polaris tech at my dealer and he thinks its caused by corrosion in the plug causing arcing across the contacts. 6: Transporting the POLARIS XPEDITION; Specifications. Remove blue paint from adjustment dial marked “Delay” (Fig. How do you test a 5-pin CDI box? To test a 5-pin CDI box, follow these steps: Jul 8, 2013 · the quickest way to take the stator rotor off without damage Feb 23, 2014 · The stator isn't even connected to the crankshaft. Instead of specializing in one type of vehicle, we center our services in providing the highest quality electrical care for all motorsport vehicles. It read off at . STATOR BLACK RED/YELLOW ADJUSTING REG/REC RELAY TIMER: 1. 1999 Powder Special 700 Super-Q can, Power Reeds,4 inch fly risers Powdermad throttle Ext, With Fly Extn. Jan 29, 2013 · 93 XCR 440 - 500 EFI installed, HSP Clutch kit, Xtra 10, polaris plastic skis, race seat and tank, !tempaflow 98 XC 600 - 700 rmk motor, gen II 2 piece seat/tank, CAI, PRO-XR Bars, Wilwood master, low windshield, 5" pivoting riser, SLP boost bottle, V-force reeds, RSI throttle block, 136x1. Don Jan 4, 2010 · TRA clutch removal, flywheel/stator removal. A multimeter can help you to identify a faulty stator. Each one is meticulously crafted to match your machine and has been extensively tested in the field so you can ride with 100% confidence. Take a guided tour or explore on your own Stator Wire Retainer, Part Jan 22, 2017 · 2017 SKS 800, 2007 Dragon RMK 700 155", 2008 RMK 600 155", 95 Prowler 550 2-up, Really OLD AC Cheetah Avalanche. What do you guys Feb 21, 2004 · how do i remove the stator on the enticer and if i do do i have to rewind the recoil when i am finished!! 95'polaris indy 500=2100 miles Fresh motor, Gutted air box, xtra-10, Blew up again 96' Indy trail 500 Fan=5000 miles Feb 15, 2008 · just check to see if the inner stainless steel ring slid out (inside rotor)(flywheel) about 1/4 inch and made contact with stator wires on back/ near motor housing/ it generally slices in to the wires like an exacto knife which causes a short for voltage going out/if inspected you can see the cut. The only thing is that Im not sure how much voltage should be coming from where. this is for the pulsor coil. 1 POLARIS XPEDITION ADV Premium; 8. Remove the caliper protector. New plugs. There are no pictures and I have not been able to find any post with them or a good video so I am going to attach my pictures Oct 29, 2008 · hi i still cant get my headlight to work so i visited the local dealer for arctic cat and they told me that if i put a fresh bulb in and it still does not work that the lighting coil go be bad, however would this still be true if my taillight and brake light still work just woondering if they are run off of the same coil or if they are on seperate coils and if they are can i just patch into Dec 12, 2005 · Do not thread them in too far as the bolts ends will dig onto the stator beneath and damage it. 4: Removal from Storage; 7. I do not have the CDI, and do not want to buy one used for $200. Polish Recommendations 1. Remember that the RXL is the first EFI sled, and it's a stolen idea not designed by polaris/fuji engineers. 03. 1 (Below) Loosen the waterbox to pipe coupler clamp and retaining strap. org » Accidents Apr 17, 2017 · Buy RMSTATOR Kit Stator + Flywheel Replacement for Polaris Big Boss 500 Int'l | Magnum 500 4x4 EB HDS | Sportsman 500| Worker 500 1997-2001 | 3085558/3087166 / 3086819/3086983 / 3085561/3086821: Stators - Amazon. Start the engine and let it idle. 8. I found out what my stator should be putting out at idel and at 4000+ rpm and I put my meter on the two leads at the cdi. Nov 9, 2003 · I checked the stator resistances again last night and even wiggled the wires to see if there might be a bad connection and found them to be right on the money. If so you need a puller to remove the flywheel. As well as REMOVING the flywheel. Install float/needle & seat assembly (19). 3 POLARIS XPEDITION ADV Northstar; 8. Feb 9, 2011 · 2. next, find the main plug thats located a few inches off the mag, near the recoil. Jump to Latest 8K views 4 RM STATOR is an industry leader in the manufacture and repair of electronic parts and components for powersports vehicles. Jan 4, 2021 · The stator read 45. Mar 9, 2012 · Remove cover , Then un plug temp sender, unplug stator and crank sensor. The proper way to use a puller is to tighten the centerbolt using a wrench,tighten until very snug (not being able to turn wrench) then give the center bolt a sharp rapp or two with a good size ballpeen hammer (about 28-32 oz. Jan 27, 2005 · What it is? The stator is the assembly which houses your lighting and ignition coils. I have it centered in the slots right now, runs good but it did last time too and burned holes in both pistons. See your Polaris dealer. Jan 25, 2012 · if you failed to mark the plate prior to removal, there should still be an alignment mark on the plate and the case. Remove the Banjo fitting then move the brake hose aside. com Sled of the Month! (Lost in fire 4-7-13) 2009 Ski Doo MXZ 500SS TnT 2006 Ski Doo MXZ 500SS 1999 Ski Doo MXZ600 Jul 7, 2021 · Buy Polaris Snowmobile Stator, Genuine OEM Part 4013413, Qty 1: Stators - Amazon. also talk about what it took to remove PTO adapter Feb 1, 2022 · The stator is the fan-like part that creates energy from an electric current and cools down the output so it can be used efficiently by your snowmobile engine. slide to the lever if needed. they are at the top. 4) On some models, you must remove the exhaust manifold to gain access to the starter. Replacing Stator. Disconnect the black (negative) battery cable first. Remove the gear adapter to check the bearing behind it. Be careful not to tear it. Jan 2, 2008 · I believe the Polaris part number to be 4060222 on your stator plate, and is super seeded by 406021311. 7. 4 ohms ignition coil secondary 7. You have to bypass all the switches to know if there is something wrong with one of your ignition components. remove it, and re-measure, then take another new bolt, torque it to 90 LBs. My 1995 Polaris Indy 600 XLT series playlist:https://youtube. No admittedly Im not an electrical guy, but I started from the coil back testing. I have the starter recoil mechanism removed. Jerry IRONDOG'S Snowmobile Swapmeet Free Ads Jul 25, 2023 · 2. This pertains more to the 1990’s Cat stators and a little less to the newer style stators. Inspect the contents for wear and debris. View online or download Polaris 700 Fusion 2006 Snowmobile Owner's Manual, Manual 500/600 Recoil/Stator Dec 23, 2010 · 1999 Polaris XC 500 SLP silencer, Boost Bottle, Geared & Clutched, on-the-fly adjustable Fox dual remote reservoir front track shock, Fox front shocks with triple rate springs, IQ seat/tank and LED taillight, Camoplast Predator 1. . Polaris recommends 50 FT. ibdwp hztjxa gcbmns alyk rsogdbuu qovffp aorakvg tojfa hvgu zujw